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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Simulation technique can predict microstructures of alloy materials used in jet engines -- before they are made

Japanese researchers recently demonstrated the ability to rapidly and accurately predict the microstructure of Nickel - Aluminum (Ni-Al) alloys that are commonly used in the design of jet engine turbine parts. Predictions of the microstructure of these alloys have so far been time consuming and expensive. The findings have the potential to greatly advance the design of materials -- made up of a range of different alloys -- that are used to make products in several different industry sectors.

Alloys are durable materials made up of two or more metals. The current high cost and design limitations of traditional alloy manufacturing processes have driven the need to create more efficient design methods. One key challenge has been how to accurately predict an alloy's microstructure (the very small-scale structure that is only visible by microscope), which can greatly influence physical properties such as strength, toughness, resistance to corrosion, hardness, and/or wear and tear resistance.

The authors were able to predict alloy microstructures by using the "first-principle phase field method." This procedure predicts the microstructure of alloys based on the fundamental laws of physics alone (first principles) and then uses those parameters to model microstructure formations (phase field). This is contrary to empirical modeling, or predictions based on experiments or previous observations alone. Furthermore, the researchers conducted their modeling experiments under high temperatures that mimic those of jet engine turbines (~1,027° C).

The research was published in Nature Communications on Aug 1, 2019.

The quest for new materials with desirable properties requires microstructure engineering of materials based on changing several variables, such as composition, morphology, pressure, temperature, doping, casting, and forging.

A reliable simulation technique that can help with the design and production of new materials based on a theoretical principle alone could make production faster and cheaper. However, most of the current theories of material design are phenomenological and derived from experimental observations and empirical experiences. These are both time consuming and expensive.

What makes the first-principles phase field method so advantageous, according to the authors, is that it bridges the accurate small-scale (first principles) calculations and large-scale (phase field) model by renormalization theory, a concept in physics that essentially makes infinite degrees of freedom finite, or continuous variables discrete. In other words, by using their method, they were able to overcome time-consuming and expensive experimental procedures and still produce materials that were in agreement with experimental methods.

The new "First-principles phase field" method to better predict complex microstructures of alloys. [Credit: Yokohama National University]

 

 

"First-principles phase field method was invented as the world's first innovative multiscale simulation technique. Using this method, we were able to successfully predict complex microstructures of any compositions of Ni-Al alloys from first-principles (basic laws of physics) without using any empirical parameter, and our results agree quite well with experiments," says Kaoru Ohno, corresponding author and professor at Yokohama National University.

Ohno and co-authors from the National Institute for Materials Science in Japan say the method can be used to predict mechanical strength of alloys because the local force distributions as well as the microstructures can be easily calculated.

The method that the authors present can also be used to predict microstructures of multicomponent alloys, or alloys that are made up of more than two metals. "These studies highlight the fundamental nature of steels and other alloys that have so far only been demonstrated based on empirical observations. As such, the proposed method is a powerful theoretical tool to quickly predict the most suitable alloy that can realize the desired strength, toughness, ductility, plasticity, lightness, etc. as much as possible," says Ohno.

In the future, the authors plan to apply the method to various steel materials and other multicomponent alloys in order to predict the dependence of microstructures and local stress distributions on their initial compositions and better understand their characteristics.

Source: Yokohama National University

Published September 2019

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